經常使用皮帶輪的朋友都知道:皮帶輪作為鑄鐵件,是比較容易生銹的器件。這時,很多朋友就問我了,皮帶輪生銹影響使用嗎?皮帶輪表面生銹會加速皮帶磨損嗎?對于這個問題,我可以肯定的告訴你,皮帶輪表面生銹是不影響使用,也不會加速皮帶磨損的。
Friends who often use pulleys know that pulleys, as cast iron parts, are relatively easy to rust. At this time, many friends asked me, does the pulley rust affect the use? Will rust on the surface of the pulley accelerate belt wear? Regarding this question, I can tell you for sure that rust on the surface of the pulley will not affect the use, nor will it accelerate the wear of the belt.
只要你注意觀察,就會發現,使用中的皮帶輪帶槽會隨著使用的頻繁而越加光亮,而皮帶只和皮帶輪的帶槽接觸,皮帶輪表面生銹跟皮帶磨損當然就沒有關系了。
As long as you pay attention, you will find that the belt groove of the belt pulley in use will become brighter with frequent use, and the belt only contacts the belt groove of the belt pulley. Of course, the rust on the surface of the belt pulley has nothing to do with belt wear.
造成皮帶輪皮帶磨損的原因:
Causes of wear of the pulley belt:
1.正常磨損,皮帶是有生命周期的,皮帶的使用要定期檢查更換。
1. Normal wear and tear, the belt has a life cycle, the use of the belt should be checked and replaced regularly.
2.皮帶輪質量問題:如皮帶輪沙眼多可對皮帶產生影響。
2. Pulley quality problems: For example, trachoma on the pulley can affect the belt.
3.安裝問題:發動機皮帶輪、皮帶安裝不到位也會對皮帶產生影響。
3. Installation problem: The improper installation of engine pulley and belt will also affect the belt.
4.工作環境問題:因工作條件惡劣導致局部皮帶輪有跳動或不正常工作需檢修
4. Working environment problems: due to poor working conditions, local belt pulleys may jump or work abnormally and need to be repaired
皮帶輪除銹防銹方法:皮帶輪除銹主要有物理方式和化學方式,防銹的方法為添加保護層,隔離層。
Rust-removal and anti-rust methods for pulleys: There are mainly physical and chemical methods for removing rust from pulleys. The anti-rust method is to add a protective layer and an isolation layer.
1、物理方式有:手工除銹法,機械防銹法,拋丸處理,噴射處理等: 主要是通過物理方式的碰撞、敲、鏟、磨、刮等方式除掉銹污。經常使用的皮帶輪帶槽越加光亮就是屬于物理除銹的一種情景。
1. The physical methods are: manual rust removal, mechanical rust prevention, shot blasting, spray treatment, etc.: The rust is mainly removed by physical methods such as collision, knocking, shoveling, grinding, and scraping. The brighter the belt groove of the frequently used pulley becomes a scene of physical rust removal.
2、化學處理方法:化學處理法也稱作酸洗法啊,其原理就是利用酸液與被清理金屬表面的銹污(氧化物)發生化學反應,使之溶解在酸液內,另外酸與金屬作用產生的氫氣又使氧化皮機械脫落
2. Chemical treatment method: The chemical treatment method is also called the pickling method. The principle is to use the acid liquid to chemically react with the rust (oxide) on the metal surface to be dissolved in the acid liquid. The hydrogen generated by the action of the metal makes the oxide scale mechanically fall off
3、皮帶輪防銹的方式有很多,常見的有皮帶輪上抹油,皮帶輪煮黑,磷化發黑,和刷漆等方法來防止皮帶輪生銹。
3. There are many ways to prevent the pulley from rusting. The common methods are grease on the pulley, black boiling of the pulley, black phosphating, and painting to prevent the pulley from rusting.
以上內容由臺州市椒江精藝機械廠整理提供,專業生產制造、銷售各種皮帶輪、手輪、滑輪、聯軸器.等傳動機械配件的綜合型企業??傉嫉孛娣e10000余平方米,已有30年的生產歷史,生產規模大,技術員工經驗豐富。設計人員可根據客戶所提供的圖紙或常規型號的相關數據設計加工生產40mm至1500mm各種型號規格的產品及各種鑄件等。我廠所用的生產原料都是標準合格的合金,產品工藝精良,使用壽命長,運動精密度高,拆裝便捷,能有效提高整機質量,很多國內外廠家,商家,已大批量向我廠訂購。
The above content is organized and provided by Taizhou Jiaojiang Jingyi Machinery Factory. It is a comprehensive enterprise specializing in the production and sale of various belt pulleys, hand wheels, pulleys, couplings and other transmission machinery accessories. It covers an area of more than 10,000 square meters, has 30 years of production history, large-scale production, and rich experience in technical staff. Designers can design, process and produce various types and specifications of products and castings from 40mm to 1500mm according to the drawings provided by customers or related data of conventional models. The raw materials used in our factory are all standard qualified alloys. The products have excellent craftsmanship, long service life, high movement precision, convenient disassembly and assembly, and can effectively improve the quality of the whole machine. Many domestic and foreign manufacturers and merchants have sent large quantities to our factory. order.